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  • Language: en
    • Croatian
    • English
  • About us
    • About us
    • Partnerships
  • Solutions & Services
    • Industrial automation & IT
    • Digital transformation
    • Electrical engineering and installation
    • Drives
    • After – sales customer support
    • Consulting
  • Industries
    • Brewing
    • Food & Beverage
    • Cement & minerals
    • Steel
    • Other industries
  • Digital Factory Portal
  • Power distribution
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  • Contact us
  • What’s new
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Industries

Cement and minerals

Our solutions are precisely designed to satisfy the most rigorous environmental regulations, offering extensive coverage of the complete production process within the cement and minerals industry.

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ABOUT

The scope of work in the cement and minerals industry encompasses the entire process, from preparing raw materials to transporting final products .


Our services cover:

Raw material & aggregates preparation and handling:

o Crushing, grinding and drying
o Conveying and storage


Production and storage of cement:

o Raw material transport and milling
o Raw meal homogenization and storage
o Clinker production and cooling
o Cement milling and storage

Bulk material handling and transport:

o Conveying and dosing, loading in trucks, trains and ships
o Cement transport vessels


Environmental facilities:

o Dust extractions with Bag, ESP and Hybrid filters
o Dust conveying and storage
o Gas emission reduction



References

Significant projects covering different areas in the industry

Cement storage, loading and transport

• Multi-chamber silo:
Thomas Zement, Erwitte (Germany)

• BBM Terminal:
Sesco, Houston (United States)

• Cement storage and truck loading terminal:
GICC (Kuwait), Shapir North Terminal (Israel), CHEC (Pakistan), Singapore Cement (Singapore)

• Raw material mill:
Vicat, Bastas (Turkey)

• Implementation of Batch Management System in a mixing plant: Kordestan Cement Co. (Iran)

Cement handling and transport

• Cement transport vessels:
Penna Cement (India), Bodwes Shipyards (Netherlands), Brise (Germany), Golden Bay Cement (New Zealand), Fuijan Jijiang Imp. & Exp. Co. (China)

• Ship unloading:
Jurong Port (Singapore), Huizhou (China), Yadong (China)

Minerals & mining

• Bauxite drying plant:
Camtro (Guinea)

Dust extraction and transmission

• Clinker cooling, heat exchanger and bag filter:
UCC (United Arab Emirates)

• Bag filters and bypass filters:
EPCCо (Saudi Arabia)

Case Studies

Control system upgrade

Holcim, Koromačno, Croatia

Order by: Holcim

Site: Cement plant Koromačno

Project: Control system upgrade

Scope of work / description: 

New control system based on Siemens PCS7 / MinAS for complete production line, from the crusher up to the packing plant.

Minimum shot down time is ensured with production simulation with WinMOD.

Delivered solutions & services:

 

  • Control system design
  • Delivery of PLC panels, Servers, OS
  • Upgrade of MCC panels
  • MinAS SW, Commissioning

 

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Railway cement loading terminal

Hofuf, Saudi Arabia

Order by:  Saudi Cement Company

Site: Cement plant Hofuf, Saudi Arabia

Scope of work / description:

Cement conveying, storage and train loading.  Conveying capacity 1000t/h, station for simultaneously loading onto 16 wagons.

 

Delivered solutions & services:

 

  • Power distribution and control system design
  • Delivery and installation of:
    • Medium voltage distribution of 2x transformer station, total 4MVA
    • Low voltage distribution
    • MCC, draw-out design with intelligent motor-starters
    • ABB 800xA DCS system
    • Cabling, lighting facilities and fire protection facilities
    • Video surveillance and telephone system
  • Control system SW, commissioning
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Cement ship

Cement ship Furuvik

Order by: Royal Bodewes

Plant: Royal Bodewes,  ship Furuvik, the Netherlands

Scope of work /project description:

The “Self-Discharging” cement carrier by Royal Bodewes is equipped with a pneumatic discharging transport system. Designed to handle bulk cement, fly ash and GGBFS.

Cargo holds a capacity of 6500t and its feeding rate is 1000 t/h. The discharge rate is 350 t/h, with an additional rotating arm for mechanical discharging on trucks or trains, and the discharge rate is 200 t/h.

Delivered solutions & services:

 

  • Control system design
  • Delivery of MCC and Control system
  • Control software for automatic vessel loading and discharging, including GSM remote maintenance.
  • Real-time vessel position and cargo status in the Cloud, available on the web.

 

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Cement ship unloader

Jurong Port, Singapore

Order by: IBAU / Jurong Port Pte, Singapore

Plant: Jurong Port

Project description / scope of work:

The IBAU Shipunloader is designed for unloading bulk material from ships such as OPC, a blend of OPC, GGBFS and fly ash. From the cargo hold of the ship the material is transported via the pick-up device, the vertical screw conveyor, the horizontal screw conveyor and the gantry screw conveyor onto the belt conveyor.

Delivered solutions & services:

 

  • Control system design
  • Design and delivery of “Electric container” containing transformer, MCC, PLC, Control room
  • Control system for automatic ship unloading with real-time 3D position visualization and port anti-collision system

 

 

 

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our clients

Our Clients section showcases the diverse partnerships and trusted relationships we've built, underlining our commitment to excellence and customer satisfaction.

Creating solutions for sustainable future

#proudlydifferent

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montelektro

Montelektro, established in 1990 in Croatia, has become a prominent engineering and Process Control System integrator company. Over the past three decades, the company has made significant strides in developing engineering solutions across various sectors. Its global reach includes industries like brewing, food and beverage, cement, steel, pharmaceutical, and tobacco.

HQ Rijeka

  • HR-51215 Kastav,
    Kudeji 53
  • Tel: +385 51 545810
  • info@montelektro.hr

Logistics Rijeka

  • HR-51 211 Matulji,
    Jurinići 21 c (Kućeli)
  • Tel: +385 51 545810
  • info@montelektro.hr

Logistics Zagreb

  • HR-10431 Sveta Nedelja,
    Industrijska ulica 12
  • Tel: +385 1 390 90 20
  • info@montelektro.hr

Office Zagreb

  • HR-10431 Sveta Nedelja,
    Marka Marulića 5
  • Tel: +385 1 390 90
  • info@montelektro.hr
  • Privacy Policy Privacy Policy
  • Terms & Conditions Terms & Conditions
montelektro

Montelektro, established in 1990 in Croatia, has become a prominent engineering and Process Control System integrator company. Over the past three decades, the company has made significant strides in developing engineering solutions across various sectors. Its global reach includes industries like brewing, food and beverage, cement, steel, pharmaceutical, and tobacco.

  • Montelektro (C) 2025
  • Privacy Policy Privacy Policy
  • Terms & Conditions Terms & Conditions
Crafted by:  Mater Mater